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螺杆空压机高温跳机故障

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螺杆空压机高温跳机故障

发布日期:2019-12-04 作者:开山机械 点击:

1、润滑油量低于油位镜的下线位或者润滑油变质乳化造成排气温度高


  润滑油用来润滑轴承与转子的接触面、密封转子间隙及冷却压缩过程,实际上润滑油的主要功能是冷却压缩过程。当空压机油气桶内的润滑油小于下限位时,空压机排气温度会逐渐升高直至高温跳机。更换完新油运行一段时期,润滑油的颜色会逐渐加深并伴有气泡产生,此时应及时更换新的润滑油,否则润滑油将析出炭,形成结焦,使油温进一步升高,造成空压机高温跳机。为了避免因润滑油变质造成空压机高温跳机,需定期检查油位添加润滑油或更换润滑油。


2、油冷却器脏堵造成的油温高跳机


海陆争霸  YOULENGQUEQIFENWEIFENGLENGSHIJIXINGHESHUILENGSHIJIXING(132KWYIXIAFENGLENGJIJUDUO):


FENGLENGSHILENGQUEQISHILENGKONGQIJINGYOUYIZHOULIUFENGSHANCHOURU,CHUIGUOLENGQUEQIZHISANRECHIPIAN,YUYASUOKONGQIJILENGQUEYEZUOREJIAOHUAN,DADAOLENGQUEZHIXIAOGUO。CILENGQUEXITONGZHIZUIGAOYUNXUHUANJINGWENDUWEI40℃,RUOHUANJINGWENDUCHAOGUO40℃,JIANGZAOCHENGKONGYAJIPAIQIGAOWEN。LINGWAI,ZHANGSHIJIANYUNXINGDAOZHIYOULENGQUEQIDIBUJIMANHUIGOU,XUYAODINGQICHUICHENHUOQINGXIYOULENGQUEQIWAIDECHIPIAN,FANGZHICHIPIANZANGDUZAOCHENGKONGYAJITONGFENGBUCHANGZAOCHENGDEKONGYAJIGAOWENTIAOJI。


SHUILENGSHIJIXING:LENGQUESHUIZHISHUIWENSHEJIJIZHUNXI32℃,SUOYILENGQUESHUIXUNHUANXITONGSHEJIBIXUTEBIEZHUYI。YOUQISHILENGQUESHUIZHIBIXUFUHEYIBANGONGYEYONGSHUIBIAOZHUNYISHANGCAIKE,RUOSHUIZHICHAZELENGQUESHUITAXUDINGQIJIARUANHUAJI,FANGZHILENGQUEQIJIEGOU,YIMIANYINGXIANGLENGQUEQIDEXIAOLVJISHOUMING;QIELENGQUEQIDESHUILUXUYAOMEIBANNIANQINGXIYICI。DONGJISHI,HUANJINGWENDUZAI0℃YIXIADIQU,JIZUTINGJIHOU,BIXUJIANGLENGQUEQIZHONGDELENGQUESHUIPAIFANGGANJING,YIMIANLENGQUEQIBEIDONGLIE。


  LINGWAI,YOULENGQUEQIDETONGGUANWAILIUDONGDESHIYOU,YOUYUKONGYAJIZHANGSHIJIANYUNZHUAN,TONGGUANWAIBIDEYOUGOUGUODUO,TONGYANGHUIYINGXIANGLENGQUEQIDEHUANREXIAOGUO,XUYAOSHIYONGZHUANYONGDEQINGXIJIQINGXITONGGUANWAIBILAIPAICHUZHEILEIGUZHANG。RUGUOJIGOUTAIHOU,XUYAODUOQINGXIJICILAIDADAOXUYAODEHUANREXIAOGUO。


3、温控阀损坏造成的油温高跳机


  根据螺杆空压机海陆争霸类型、型号的不同,温控阀阀芯的动作温度分为75℃、85℃等,若温控阀在动作温度时不动作,将使高温的油无法进入油冷却器内进行热交换,导致油温进一步升高,迅速造成高温跳机。此故障可以用测温枪量测油冷却器进、出口油管来判断是否为温控阀故障造成空压机高温跳机,若油冷却器进出口温差在10℃左右则可以排除是温控阀动作不良造成的空压机高温跳机。另外,也可以把温控阀拆检出来放入100℃的开水里观察温控阀的阀芯是否动作正常。若现场无备件更换可以人为的把温控阀阀杆顶开,让空压机一开机就直接走油冷却器,不再走旁路,可以一直使用至新的备件到货后进行更换。直接走旁路不能代表温控阀的作用,因为润滑油长时间走旁路开机,空压机排气温度过低容易使压缩空气在油系统析出的水分增多,造成润滑油使用寿命缩短,所以若备件到货后,应尽快安排时间进行更换。(目前大部分国产小机器没有设计温控阀,可忽略不计)

螺杆空压机厂家

4、压缩机机头磨损造成的空压机排气温度高


  RUOKONGYAJIZAIRUNHUAYOURUHUADEQINGKUANGXIAZHANGQIYUNXINGHUOYOUZAZHIJINRUYASUOJI,RONGYIZAOCHENGZHUFUZHUANZIBIAOMIANJIZHUANZIYUQIANGBIBUNENGJISHIXINGCHENGYOUMOERCHUXIANMOSUN,YASUOJIJITOUDEFARELIANGJIANGZENGDA,ZHIQIANSHEDINGDEKONGYAJIDEPAIYOULIANGJIANGWUFAJIANGDIXIANZAIDERELIANG。TONGSHI,KONGYAJIDIANJIDEYUNXINGDIANLIUJIANGMINGXIANZENGJIA,JIJITOUBANYOUZHENDONGYICHANGHUOZHEYIXIANG。ZHEIGEYUANYINZAOCHENGDEKONGYAJIPAIQIGAOWENTIAOJI,YIBANDOUXUYAOJINXINGKONGYAJIJITOUDEWEIXIUHUOZHEGENGHUAN。


海陆争霸5、YOUGUOLVQIDUSAIZAOCHENGDEKONGYAJIPAIQIWENDUGAO


海陆争霸  YOUGUOLVQIDEGONGNENGNAISHICHUQUYOUZHONGZHIZAZHIRUJINSHUWEILI、LENGQUEYEZHILIEHUAWUDENG,GUOLVJINGDUZAI10μ-15μZHIJIAN,DUIZHOUCHENGJIZHUANZIYOUWANSHANDEBAOHUZUOYONG。KONGYAJIZHANGQIYUNXINGXIA,KONGYAJIYOUHUILUGUOLVQIDEYOUYAJIANGZHUJIANBIANDA。RUOYOUGUOLVQIDEYACHADAYU0.7barXUJINXINGYOUGUOLVQIDEGENGHUAN,RUOBUJISHIGENGHUAN,KENENGDAOZHIJINLENGQUEYELIANGBUZU,ERPAIQIGAOWENTIAOJI,TONGSHIYINLENGQUEYELIANGBUZUHUIYINGXIANGDAOZHOUCHENGZHISHOUMING。


6、温度传感器故障造成的空压机排气温度高


  RUOKONGYAJIZAIYUNXINGZHONG,TURANBAOKONGYAJIPAIQIWENDUGAOTIAOJI,JIUYAOYOUXIANSHIYONGCEWENQIANGLIANGCESHIFOUQUESHIWEIPAIQIWENDUGAO,TONGSHIYEYAOGUANCHAWENDUXIANSHIBIANHUA,YOUMEIYOUSHUZHIJIANDETIAODONG。RUOYOUSHUZHIJIANDETIAODONGQIEYASUOJIDESHIJIWENDUBINGMEIYOUDADAOWENDUGAOTIAOJI,NEIJIUSHUOMINGWENDUCHUANGANQIGUZHANGWUBAOJING,ZAOCHENGKONGYAJIPAIQIWENDUGAOTIAOJI,GENGHUANWENDUCHUANGANQIHOUGUZHANGJIUNENGXIAOCHU。


7、油管路堵塞造成的空压机排气温度高


海陆争霸  DANGYISHANGQITAGUZHANGPAICHUHOURUOGUZHANGRENGBUNENGJIEJUE,JIUYAOKAOLVSHIFOUWEIYOUGUANLUDUSAIZAOCHENGDEKONGYAJIPAIQIWENDUGAO,RUOYOUZAWUJINRUKONGYAJIYOUGUANLUZAOCHENGGUANLUDEDUSAI,JIUYAOJIANGKONGYAJISUOYOUYOUGUANLUJINXINGCHAICHUCHUIXI,BAZAWUCHUIXIGANJINGHOU,ZHONGXINANZHUANGBINGZUOXIANGYINGDEFANGHUFANGZHIZAWUZAICIJINRUSHUYOUGUAN。HENDUOWEIBAORENYUANZAIGENGHUANKONGYAJIRUNHUAYOUHEYOUXIFENLIQISHI,HUIXIANBAJIUDEYOUXIFENLIQICHAIJIANCHULAIZHIHOUZHIJIEDAOXINYOUDAOYOUQITONG,RUODAOYOUSHIMEIYOUXIANBARUNHUAYOUTONGGAISHANGDEMIFENGQUANQUXIA,DAOYOUSHIJIANGHUIBEIDAORUYOUQITONG,KONGYAJIKAIJIHOUYOUQITONGYALIDAYUJITOUDEYALI,DIBUDEMIFENGQUANHUIYOUXIANSONGRUSHUYOUGUAN,ZAOCHENGSHUYOUGUANLUDEDUSAI。SUOYIZAIJINXINGKONGYAJIHUANYOUSHI,YAOQUEBAOWURENHEZAWUJINRUYOUQITONG。


  以上是螺杆空压机厂家整理的7个故障处理的方法希望能对大家有所帮助,在排除设备故障时需要仔细分析故障现象,通过现象来准确的判断出设备故障的原因,缩短故障的处理时间。


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关键词:螺杆空压机价格,螺杆空压机厂家,螺杆空压机哪家好

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